More than 200 engineers and technicians working in 5 countries, Spain, France, Germany, Turkey and the UK
Specialists in work package projects
We provide services ranging from product definition and industrialization to design, validation, manufacturing engineering and quality control
Experts in industry 4.0 applied to engineering and manufacturing
More than 2.5M hours of project work delivered
8 operational offices
Battery manufacturing and testing facilities
Continuous training
www.ctengineeringgroup.com/industries/automotive
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CHASSIS
DRIVE LINE
ELECTRIC ENGINE
ENGINE
HARNESS
SHEET METAL PARTS
PLASTIC PARTS
SIMULATION
SOFTWARE
TEST
CHASSIS
DRIVE LINE
ELECTRIC ENGINE
ENGINE
HARNESS
SHEET METAL PARTS
PLASTIC PARTS
SIMULATION
SOFTWARE
TEST
DESIGN
SIMULATION
DESIGN
SIMULATION
Engine
14
person team
180.000+
hours of experience
Experts in motor and peripheral development. Over eight years participating in different projects.
Engine components:
3D design
2D documentation
Management of engine modifications
Integration of the engine in the bodywork
Dimension chain studies
HVAC
Design of peripherals
Quality Market
Success Stories
Intercooler pipe design for NISSAN Navara (M9T E6d-Temp)
350 hours
Design maintenance development. Led technical definition with supplier according to Nissan standards and conduct design industrialization.
Intercooler pipe design for NISSAN Navara (M9T E6d-Full)
800 hours
New design development. Led technical definition with supplier according to Nissan standards and conduct design industrialization.
Intercooler pipe design for NISSAN Navara (YD25)
150 hours
Design maintenance development. Led technical definition with supplier according to Nissan standards and conduct design industrialization.
Air intake design for NISSAN Navara (M9T E6d-Temp & YD)
150 hours
Design maintenance development. Led technical definition with supplier according to Nissan standards and conduct design industrialization.
Air filter design for NISSAN Navara (M9T E6d-Temp & YD)
200 hours
Design maintenance development. Led technical definition with supplier according to Nissan standards and conduct design industrialization.
Engine cover design for NISSAN Navara (M9T E6d-Temp/E6d-Full)
150 hours
Design maintenance development. Led technical definition with supplier according to Nissan standards and conduct design industrialization.
Chassis
12
person team
160.000+
hours of experience
More than 20 years developing chassis parts for the main manufacturers.
Chassis components:
Suspension
Wheels
Breaks
Vehicle dynamics
Direction system
Success Stories
Nearshoring project - NISSAN
15.000 hours
3 person team
Development of suspensions, breaks and direction system.
Software
60
person team
840.000+
hours of experience
Focus area 1: Embedded Systems & Software development:
Requirements management
Architecture and unit design
Implementation on development board including features for the compliance with ISO26262 and ISO21434
Migration to the official hardware
Specification and execution of unit, integration and validation tests
Development in TISAX level 2 certified offices when required
Development according to ASPICE level 2 conform processes and toolchain
Focus area 2: Cybersecurity:
Requirement management
Proof of Concept (PoC) development
Vulnerability Management
Threat Analysis and Risk Assessment
Test, verification, and validation
Penetration test facilitation
Focus area 3: Functional Safety:
Creation of development processes
Creation of Safety Plan
Definition and implementation of development environment
Requirement management with ASIL decomposition
Failure Modes and Effects Analysis (FMEA)
Tool evaluation and qualification
Focus area 4: UX/UI Design:
Designing user interface for multimodal HMIs
Creating pixel perfect, responsive workflows and prototypes
Validating design through UX Testing
Success Stories
Embedded Systems - Harvester Controller, Tier 1 - PREH
14.000 hours
8 person team
Managed requirements
Designed architecture and unit
Implemented development board including features to comply with ISO26262 and ISO21434
Handled migration to the official hardware
Cybersecurity - Security & Risk Management, OEM
4 person team
Lack of ISO/SAE 21434 (UNECE R155 and R156) compliant processes
Expert input to the strategy, roadmap, operation and rollout of new solutions
TARA on gateways and infotainment ECUs needs to be conducted
Missing risk management
Embedded Systems - Central Diagnostic Gateway, Tier 1 - ELEKTROBIT
1.700 hours
8 person team
Managed requirements and created software requirements (SWE1)
High level architecture (SWE 2)
Designed unit (SWE3), unit test specification (SWE4)
Secure Diagnostics Concept with the centralized UDS Service 0x29 on the Central Diagnostic Gateway ECU
Functional Safety - Software Development, Tier 1
3 person team
Provided expertise in functional safety on the different levels, from requirements management up to validation
Carried out design and development activities according to the safety plan
Responsible for the defined work packages
Harness
15
person team
200.000+
hours of experience
Broad experience in developing wiring for the main Tier 1 providers.
Creation of wiring diagrams (logical part):
Analysis of diagrams of the systems to be implemented in the wiring
Monitor changes and new systems implemented in the diagrams
Circuit protection
Dimensioning and analysis of power supplies and ground networks
Analysis of CAN - LIN data network topologies
Documentation control
Creation of wiring routes (3D physical part):
Implementation of wiring in the 3D environment
Studies of implementation of new functions
Proposals for changes in adjacent parts
Definition of fastenings and protections for wiring
Monitor changes to new environments
Control of documentation
Creation of auxiliary supports for electrical equipment:
Development of stamped metal supports, injected plastics, special machined supports, etc.
Monitor changes to new environments
Proposals for changes to adjacent parts
Control of documentation
Creation of drawings and related technical documentation:
Wiring plans
Assembly detail drawings
Customer technical documentation
Documentation control
Success Stories
Wiring systems - KROSCHU
25.000 hours
4 person team
Develop electrical systems.
Wiring systems - LEONI
17.000 hours
5 person team
Develop electrical systems.
Sheet metal parts
12
person team
140.000+
hours of experience
Specialists with more than 20 years of experience in the development of different components.
Body sheet metal fasteners and mobile elements.
Development and conceptual design:
Project management
Feasibility analysis of surfaces
Manufacturing study
Generating 3D models
Assembly maps
Preliminary concept design, Concept Car
Technical specifications
Assembly and fastener concept
Manufacturing 3D and 2D drawings
Success Stories
Technical Assistance - ITALDESIGN
21.000 hours
4 person team
Develop platform and body in white.
Simulation
25
person team
250.000+
hours of experience
Focus area: Simulations & Virtual Twins for Industry 4.0.
General solutions:
Real Time Simulators
Model-based system architecture and engineering-oriented (MBSE) developments
Real-time communication capability
Training and instructor devices
Systems models development capability
User Apps and graphic environment from scratch
Integration with existing commercial solutions
Test benches and real equipment
Real devices and equipment sets in combination with simulated Systems
Synthetic data generation
Synthetic data generation from simulations for AI training purposes
HLA-based Cooperative Simulations
Integration of trainers and simulators from different platforms
Simultaneous mission training
LVC (Live, Virtual, Constructive)
Integration of real or simulated systems, environments and operators
Validation & Verification activities (V&V)
Hardware and software validation and homologation
Solutions & Capacities at a glance:
Conceptual Design & Specification
Assets Simulation. Digital Twins
Systems & Software Engineering development
Training & Online Support
Product Certification
Cybersecurity
IoT architecture design and deployment
Process Engineering
Technical Publications and Manuals
Predictive Maintenance. Machine & Deep learning
Testing and Validation (V&V). Test benches
Success Stories
ROAD Digital Twin - R&D, UC3M
4.000 hours
5 person team
Detection of elements through sensors on board a vehicle (signs, lines, cracks...)
Creation of a Digital Twin of the road
Element analysis: The information captured by the vehicle will be used to assess the status of each element
User application to exploit all the information
ECOMOVIL ’23 - SPANISH TRANSPORT MINISTRY
5.000 hours
5 person team
Capturing data from critical areas: Motors, Battery packs, Tires, Brakes and ADAS
Development of the BEV Digital Predictive Twin
Data-based predictive maintenance according to vehicle real condition
Efficient driving strategies
Virtual Models integration into the test vehicle
Ecomobility KDT JU - EUROPEAN COMMISSION
6.500 hours
8 person team
Capturing data from the road
On-Line Road and Smart Cities Digital Twin generation
Traffic management according to real conditions
Prediction of Traffic evolution
Predictive advice of efficient driving strategies
Virtual Models integration into the Smart City
REMOTE Driver - SPANISH DIGITAL TRANSFORMATION MINISTRY
4.000 hours
6 person team
Remotely-driven automobile simulator
Basic & Complete virtual simulator
Integration of the decoder in the control center together with the user's remote driving communications to the control center
BUS Digital Twin - SPANISH DIGITAL TRANSFORMATION MINISTRY
4.500 hours
5 person team
Smart City Digital twin as an interactive environment
Synthetic data generation to better AI technics
Predictive assessment of real systems using virtual data
CALAIX - R&D
4.000 hours
5 person team
Acquisition of all relevant data from a road vehicle
Vehicle Telemetry and ADAS sensor Continuous Dynamic Calibration (CDC)
Vehicle Sensors’ Digital Twins (LiDAR, radar and cameras)
Electric engine
10
person team
160.000+
hours of experience
Helping major manufacturers produce the latest generation electric engines.
Electric motor components:
High Voltage Battery
eMotor
Inverter
eGenerator
On Board Charge (OBC)
DC/AC Converter
EV Charging Cables
Port Charging validation activities
BMS (Battery Management System)
HVAC
Success Stories
Nearshoring project - NISSAN
4.000 hours
2 person team
Developed electric components for new model.
Nearshoring project - NISSAN
2.000 hours
2 person team
Helped define powertrain development strategy of next vehicle generations.
Driveline
14
person team
280.000+
hours of experience
Specialists in the development of driveline systems with more than 20 years of experience.
Driveline components:
Gearbox
Clutch
Control cable
Differential
Bearing
Driveshaft
Specs definition
FEA/Simulation
Success Stories
Nearshoring project - NISSAN
25.000 hours
4 person team
Helped define driveline for a new model.
Plastic parts
20
person team
360.000+
hours of experience
Specialists with more than 20 years of experience in the development of different components.
Internal and external plastic parts.
Development and conceptual design:
Project management
Assembly and fastener concept
Manufacturing 3D and 2D drawings
Analysis and feasibility A surfaces
Technical specifications
Manufacturing study
Generating 3D models
Preliminary concept design, Concept Car
Assembly maps
Success Stories
Radomes - ZANINI
20.000 hours
4 person team
Design of the radar coverage parts for ADAS systems.
Automotive Light - MARELLI AUTOMOTIVE LIGHTING
25.000 hours
3 person team
Design of headlights and rearlamps.
Automotive electrical systems - KOSTAL
4.000 hours
2 person team
Develop modules and systems for electrical, electronic and mechatronic parts in car bodies.
External mirrors - MAGNA
10.000 hours
2 person team
Design of external mirrors.
Test
15
person team
300.000+
hours of experience
Focus area 1: Development of tailored Power Electronics. Electric motor/generator controllers, AC/DC and DC/DC converters:
Specification
Hardware and software design
System Integration
Concept Development
Prototyping
Testing
Production
Focus area 2: Design, Manufacturing & Testing of electronic equipment:
Design
Prototyping
Testing
Manufacturing
Fast prototyping
Laboratory testing
Tailored test bench testing
Focus area 3: Development of tailored batteries:
Specification
Design
Integration
Concept Development
Prototyping
Testing power and environmental
Production
Success Stories
Zeppelin full electric propulsion system - ECOSAT CAPGEMINI
1.700 hours
5 person team
Developed a battery tailored for very low temperature autonomous propulsion
Cell selection & testing, design, prototyping and testing
Unmanned agricultural vehicle battery development and testing - AAGR
800 hours
3 person team
Developed a battery tailored for unmanned vehicle propulsion
Cell selection & testing, design, prototyping and battery testing
Ad-hoc BMS for ESS - SAFT
700 hours
3 person team
Customized our BMS to be applied to energy storage systems.
Battery for electric delivery scooter - EEZON
1.700 hours
4 person team
Developed a tailored battery and BMS for delivery scooter
Designed an R100
Autonomous vehicle battery development and testing - MECALUX
900 hours
3 person
Developed a battery tailored for very low temperature autonomous propulsion
Cell selection & testing, design, prototyping and battery testing
Manufacturing design
18
person team
250.000+
hours of experience
CT process engineers design the manufacturing process of a product, ensuring that quality, time and cost targets are met, as well as the safe and efficient operation of the means of production.
Design and execution of tests to update systems and processes
Development of best practices to improve production quality
Management of cost and time constraints
Process simulations
Implementation of innovative solutions to increase production
Evaluation, configuration and optimization of existing processes
Risk assessments
Development of new industrial processes
Success Stories
Lot 6 Renault - DGH
4.500 hours
5 person team
Design of welding and assembly tools for the vehicle roof.
Quarter glasses - MBE ARM
400 hours
1 person team
Design of assembly tools for the vehicle quarter glass.
Nut fitting - ASAI
650 hours
1 person team
Design of assembly tools for the vehicle doors.
Plant and process simulation
8
person team
144.000+
hours of experience
Creating digital models of production systems and processes through discrete event simulation.
Carrying out experiments and working with hypothetical scenarios without affecting existing production systems
Evaluating different manufacturing scenarios
Making reliable decisions quickly, in the early stages of production planning
Optimizing material flow and system behavior
Improving the use of resources and logistics at all levels of plant planning
Refining the existing system, evaluating different scenarios
Designing new or existing robotic manufacturing lines.
Handling
Spot welding
Arc welding
Bolting systems
Generating PLO. Creating robot paths and logics. Optimizing processes and future planning.
Success Stories
Small BEV - ARITEX
3.500 hours
2 person team
Simulation of product assembly processes and interactions with complementary robot tools.
Lot 6 roof DHN - DGH
1.500 hours
1 person team
Simulation of product assembly processes and interactions with complementary robot tools.
Small BEV mobile elements AUDI tooling
2.500 hours
2 person team
Simulation of product assembly processes and interactions with complementary robot tools.
Business Intelligence
8
person team
64.000+
hours of experience
Transforming and analyzing data to make informed decisions.
Provide organizations with insights into their own data, helping them understand trends, identify opportunities, and make strategic decisions
Identify and address inefficiencies in their processes by analyzing data
Provide a comprehensive view of an organization's data, allowing skateholders to have a clear understanding of performance metrics and key performance indicators (KPIs), optimizing material flow and system behavior
Enable the generation of real-time reports and dashboards, providing timely and accurate information
Identify and assess potential risks by analyzing historical and current data
Allocate resources more efficiently by identifying areas of high and low performance
Data analysis. Visualization. Reporting. Forecasting and Predictive Analytics.